Supplier: Foshan Yuanshenghong Intelligent Equipment Co., Ltd.

5000L Silicone Sealant Mixer

Basic Introduction:

Yuanshenghong silicone sealant equipment includes: 5L experimental machine, laboratory testing instruments, high-speed disperser (for base material production and sealant making), three-roll mill/twin-screw mixer (for high-grade sealant grinding), hydraulic discharging machine (hydraulic discharging), vacuum system, cooling system, packaging machines (semi-automatic hard tube packaging machine, fully automatic hard tube packaging machine, fully automatic soft packaging machine), etc.

Performance Features:

The main machine of Yuanshenghong silicone sealant equipment is the high-speed disperser. The high-speed disperser is an efficient mixing equipment that integrates dispersion, stirring, and mixing without dead spots. It has three motors and three different types of agitators inside the kettle. One agitator rotates around the kettle axis, while the other two agitators rotate at high speeds around their own axes at different speeds, causing the material to undergo complex motion inside the kettle, resulting in intense shearing and kneading. The kettle is equipped with a mountain-shaped scraper that rotates around the kettle axis, scraping off raw materials adhering to the walls and bottom, ensuring optimal results. The kettle adopts a special sealing structure, allowing vacuum extraction and excellent degassing and bubble removal effects. The kettle jacket can be heated or cooled according to user needs. The discharging method is pressure-based, the kettle cover can be hydraulically lifted, and the kettle body can be freely moved, making operation very simple.

Usage Instructions:

First, conduct experiments using the 5L experimental machine. During the experiment, use testing instruments to check the quality of raw materials and experimental sealant. Then, use Yuanshenghong 5000L/3000L/1100L high-speed dispersers to produce the base material. For high-grade silicone sealants, use a three-roll mill/twin-screw mixer to grind the base material. Next, use Yuanshenghong 1100L/600L machines for sealant production. During base material production and sealant making, apply vacuum (for degassing and bubble removal) and use a cooling tower to circulate cold water for temperature reduction. *Finally, use different packaging machines for filling (different packaging methods depending on the product, such as plastic bottle hard tube packaging, soft film packaging, or large barrel packaging).

1. High-speed dispersers are widely used in silicone sealant shear mixers, silicone sealant production, ink dispersion, nail-free adhesive production, rebar adhesive production, MS sealants, electronic silicone, silicone sealants, silicone structural adhesives, black adhesive, weather-resistant adhesive, anti-mold silicone sealant, curtain wall adhesive, gasket-free adhesive, grout, rebar adhesive, true porcelain adhesive, etc., as the main equipment;
Silicone complete production equipment includes: raw material preparation, base material production, base material shearing, sealant mixing, color adjustment, filling, soft packaging, and other complete sets of equipment.
2. Complete set of equipment: reaction kettles, storage tanks, mixers, dispersers, ovens, filling machines, soft packaging machines, pressure dischargers, grinders, and other main equipment; supporting equipment is planned according to requirements;
3. Workshop planning: equipment section, raw material section, semi-finished product section, finished product section, adhesive bottle section, etc. The actual workshop size depends on raw material storage capacity;
4. Installation section: the company provides technical guidance for equipment installation, electrical control layout, and debugging;
5. Experimental equipment specifications: 5L complete experimental equipment;
6. Sealant production equipment volume specifications: 300L, 600L, 1100L;
7. Base material equipment volume specifications: 3000L, 5000L;
Foshan Yuanshenghong sales engineers can provide precise large, medium, and small silicone sealant production line equipment selection plans based on user needs!

Common Selection Plans for Silicone Sealant Production Lines:
Silicone sealant series production equipment configuration (small, medium, and large production lines)
I. Acidic/neutral silicone sealant/silicone adhesive/structural adhesive/MS adhesive/photovoltaic adhesive complete equipment (one large-to-medium production line configuration):
1. 5L high-speed disperser (for experiments/recommended);
2. Laboratory testing instruments (for experiments/recommended);
3. One oven;
4. One grinder/twin-screw mixer;
5. One set of 5000L high-speed disperser (base material mixer);
6. Two sets of 1100L high-speed dispersers (sealant production machines);
7. One set of 600L high-speed disperser (color adjustment mixer);
8. Filling machines (4 sets of hard tube packaging machines/2 sets of soft packaging machines).
II. (Single/dual-component) acidic/neutral silicone sealant/silicone adhesive/structural adhesive/MS adhesive/photovoltaic adhesive complete equipment (one medium production line configuration):
1. 5L high-speed disperser (for experiments/recommended);
2. Laboratory testing instruments (for experiments/recommended);
3. One oven;
4. One grinder/twin-screw mixer;
5. One set of 5000L high-speed disperser (base material mixer);
6. One set of 1100L high-speed disperser (sealant production machine);
7. Filling machines (hard tube packaging machine/soft packaging machine);
III. Insulating glass sealant complete equipment (one medium-scale production line configuration):
1. 5L high-speed disperser (for experiments/recommended);
2. Laboratory testing instruments (for experiments/recommended);
3. Component A: one set of 1100L high-speed disperser;
4. Component B: one set of 600L high-speed disperser.

Technical Support:
We have配方技術(shù) engineers with over 20 years of experience in silicone adhesive/silicone sealant/structural adhesive/nail-free adhesive/construction adhesive/MS adhesive/photovoltaic adhesive. Our company can provide配方技術(shù) of different grades based on your requirements, solving your lack of配方技術(shù)難題. At the same time, our company is responsible for equipment installation, debugging, and sharing equipment operation-related technologies with you, solving your lack of operational technical difficulties.

Foshan Yuanshenghong Equipment Purchase Notes:

Delivery time: 65 days (excluding legal holidays)

Enterprise service: Equipment warranty for one year (on-site service within 48 hours in Guangdong Province, within 3 days outside Guangdong Province, and on-site service abroad depending on visa processing time)

Company's Main Products:

1. Reaction kettles (stainless steel electric heating reaction kettles, jacketed reaction kettles, external half-pipe reaction kettles, internal coil reaction kettles, mixing kettles, pyrolysis reaction kettles, lithium battery anode material high-temperature kettles, cooling kettles, etc.); designed volume: 50L-35000L;

2. Kneaders (stainless steel electric heating kneaders, vacuum kneaders, tilting kettle kneaders); designed volume: 5L-5000L;

3. High-speed dispersers (silicone sealant base material mixers, sealant production machines, mixing machines, medium-to-high viscosity, paste-like thick material mixers, etc.); designed volume: 5L-5000L;

4. Planetary mixers (silicone adhesive mixers, medium-to-high viscosity, paste-like thick material mixers, etc.); designed volume: 5L-3000L;

5. Planetary power mixers (electronic silicone mixers, lithium battery slurry mixers, etc.); designed volume: 5L-1000L;

6. High-speed dispersers; designed power: 1.1KW-55KW;

7. Powder mixing machines (horizontal double-ribbon mixers, vertical double-ribbon mixers); designed volume: 50L-30000L;

5000L Silicone Sealant Mixer